How Tequila is made
Tequila is a product that blends cultures. The process that derives it is also representative of an interrelation of the diverse productive processes that characterize the indigenous Prehispanic culture of Jalisco, Mexico and the introduction of the Spanish distillation process. This blend is present in all the aspects of Tequila, from its production means to its final consumption. Even though it cannot be affirmed whether the prehispanic culture distillated or not their beverages, it can be affirmed that they applied the fermentation process. Historically the fermentation practiced by the prehispanic tribes derived a kind of wine or beer. These beverages were mainly utilized for ceremonial and ritualistic purposes. Even though the fermentation process did not achieve complete compatibility with the existing industrial process, it did achieve positive results in relation to the curado. (A stage of fermentation ) The distillation process was introduced by the Spaniards on the 17th century. The distillation process was widely utilized in the territorial boundaries of the New Spain, formerly Mexico. It can be affirmed with certainty that the agave plant and the boiling process are by historical precedent, vernacular elements of the prehispanic culture of Tiquila. The traditional procedure was only affected at its final stage by the Spanish distillation process. Referring to the distillation process, it can be affirmed that its existence was achieved through the intervention of the Moors in the territories of Andalucia, Espana. The Moors imported into Spain the Arabic process which would eventually reach the New Continent. By acknowledging the historical merge it can be stated that Tequila represents a beverage of mixed identities. The Tequila as a distillate product received more intervention from Spain than from the vernacular prehispanic tribes. The reason stands in the fact that Spain intervened in the commercialization and land control of the New Spain. By this time it is extremely important to understand the historical process that derives the beverage we enjoy today. The Tequila is the product obtained from the distillation and fermentation of the mezcal plant scientifically known as Xerofica-Agave-Tequilana (Member of the lily family). The two main types are the Agave-Azul and Agave-Xinguin. These species are cultivated in the states of Jalisco and Nayarit in Mexico. However, other species include: Moraneno, Mano Larga, Chino Azul, Bermejo, Singuin, Chato, Sopilote, and Pie de Mula. It is precisely the type of plant which gives the Tequila its original designation. The Agave or Xerofica-Tequilana requires ten years of complete development and three additional years for its production and manufacture. In order for the beverage to become classified as Tequila it requires 51 percent of fermented sugars extracted from the Agave-Azul also known as the Weber-Azul. If such condition is not established, then the beverage obtained is referred to as mezcal. Among the Tequila lineage the following types are the most recognized: Tequila-Blanco(White) or Plata (Silver), tequila-Reposado, and Tequila Anejo. Other types include the Tequila-Dorado (Its color is obtained through the use of caramel and other flavorings) and the Chinaco which rests on oak barrels for two to three months. The Tequila Anejo extends its maturation up to a year or more until it acquires an amber color. The number of agave plants varies from 2,500 to 2,800 per hectare. The number of plants in relation to the cultivating field yield to a proper growth. Information disclosed by the state of Jalisco in Mexico revealed that by 1980, the cultivated area amounted to 30 and 35 thousand hectares. The same year the Tequila Industry classified objectively the existence of 33 distilleries. These distilleries employed 5830 people of the region from which 1,230 were employed in the distillery and 4,600 were employed in the cultivating field. The state of Nayarit had at the time 3 distilleries; However, 95 percent of the production was developed in the State of Jalisco. The ideal conditions for the cultivation of the Blue-Agave is found on arid areas characterized by the presence of reddish clays and (siliza). These conditions are properly met by the state of Jalisco and Nayarit. However Jalisco has been officially recognized as the producer and manufacturer of the Tequila Weber Azul. The agave Weber-Azul requires a maturation of eight to ten years. During that time the Quiote or agave-flower flourishes. It is necessary to eventually discard the (germane) of the flower in order to condense the (savia). The (savia) is responsible for the sweet content of Tequila. The maturation process is necessary to reach the Jima. The Jima is the process in which the (pencas) are pulled from the ground. The process requires an experienced ability which becomes mastered through experience. The Jima is a preliminary stage that will eventually guide to a boiling stage by means of industrial kilns better known as Autoclaves. The Autoclaves have been the result of a technological evolution. Prior to their existence, the boiling process was conducted through conical holes dug underground. The upper part of the holes was faced upwards. During the last years of the 19th century, the conical holes were substituted by a more efficient generation which permitted a faster boiling. After hours of direct fire exposure, the plants were (trituradas) in a processor known as Tahona. The Tahona is a circular space built with cantera stone in which a heavy stone shaped in the form of a wheel rotated upon its own axis. The main purpose of the stone was to moler (mash) the agave's extract in order to derive a type of paste diluted with water. Once the paste was obtained, it was deposited in containers for its fermentation. Eventually, the fermentation would be proceeded by the distillation that occurred in the Alambiques. The end result also known as the Mosto evaporated its alcoholic content and was eventually placed in the bottom of a steel deposit that was located in the upper part of the pot. The deposit was cooled by means of circulating water around its upper part. From this process, the vapor condensed and would reach a liquid state. The liquid obtained is the Tequila. The technological evolution has aided the Tequila Industry by improving an optimum process which now enables better boiling capacities through the use of more efficient kilns and autoclaves. Even though these improvements have aided in the production process, the tequila Industry stands for the tradition and quality acquired only through experience. History of Tequila
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